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ASAHI-AMERICA
Click here for
manufacturer's website
Asahi/America, Inc.
("Asahi"), is a diversified ISO9001 certified manufacturer and
distributor of corrosion-resistant fluid flow products. These
include a wide variety of thermoplastic valves, actuators, flow
meters, tubing systems, and single and double containment piping
systems. These products are used for the control, transmission,
and containment of corrosive fluids and high-purity liquids,
certain flammable gases, and compressed air.
Asahi
helped pioneer the market for thermoplastic valves in the United
States and Latin America, during a time when there was no viable
alternative to metal for piping systems. Asahi began by
distributing valves and piping products from a Japanese company
known as Asahi Organic Chemical Company ("AOC"). Through
increased distributor and end user education and experience,
thermoplastics have grown steadily in acceptance. While Asahi
still imports a number of products from AOC, the actuators, flow
meters, and certain valves are currently manufactured at the
100,000 square foot headquarters in Malden, Massachusetts.
Kube
Engineering is the local Southern California Actuation
specialists for Asahi-America. Our leading application is
well-head valve control.
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Asahi-America’s Quarter Master Chief
series
Series 92 electric actuator is a permanently lubricated
gear train with thermal overload protection/automatic
reset for the motor in combination Nema 4X & 7 enclosure
with baked on epoxy coating and SST trim to withstand
the harsh environments. The WellMark Series 2020
WellMark
Style versatile and proven valve is ideal for use in
well head control, in gas gathering systems to regulate
flow, for CO2 and water steam injection systems as well
as pressure separators. Suitable water, gas and other
liquid service. |
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Asahi-America’s Quarter Master Chief
series
Series 92 electric actuator is a permanently lubricated
gear train with thermal overload protection/automatic
reset for the motor in combination Nema 4X & 7 enclosure
with baked on epoxy coating and SST trim to withstand
the harsh environments. Taylor Choke valve series
MDI and MDA can also be used with electric actuated control.
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FAST PACKS
Fast
Pack Ordering Guide
All packages ship within 24hours* |
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Size Ranges: 1/2" to 4"
Consists of: UL-508
listed Series 92 Electric Actuator, 120 vac, Open/Close,
Nema4X, 10 sec cycle time, 2 end of travel and 2 extra
limit switches, beacon indicator, manual override,
factory mount and test to ½” – 2" combo or 2-1/2" – 4"
Socket T-21 ball valve.
Part
Numbers:
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Series 92/Type 21 PVC/EPDM 2902XXX
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Series 92/Type 21 PVC/FKM 2906XXX
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Series 94 Electric Actuator on Type 21 Ball Valve |
Size Ranges: 1/2" to 3"
Consists of:
UL-508 listed Series 94 Electric Actuator, 120 vac,
Open/Close, Nema 4X, 5 sec cycle time, 2 end of travel
and 2 extra limit switches, manual override, factory
mount and test to ½” – 2" combo or 2-1/2" – 3" Socket
T-21 ball valve.
Part Numbers:
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Series 94/Type 21 PVC/EPDM 2901XXX
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Series 94/Type 21 PVC/FKM 2905XXX
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Size Range: 1-1/2" - 8"
Consists of: UL-508
listed Series 92 Electric Actuator, 120 vac, Open/Close,
Nema 4X,5 sec cycle time, 2 end of travel and 2 extra
limit switches, beacon indicator, manual override,
factory mount and test to T-57 Butterfly valve.
Note: 25
sec cycle time and brake supplied for 6" and 8" Manual
Override Handwheel 8" only
Part Numbers:
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Series 92/Type 57 PVC/PP/EPDM 2910XXX
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Series 92/Type 57 PVC/PP/FKM 2914XXX
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Series 94 Electric Actuator on Type 57 Butterfly Valve
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Size Range: 1-1/2" - 4"
Consists of: UL-508
listed Series 94 Electric Actuator, 120 vac, Open/Close,
Nema 4X, 5 sec cycle time, 2 end of travel and 2 extra
limit switches, manual override, factory mount and test
to T-57 Butterfly valve.
Note:
Brake supplied for 4” valves
Part Numbers:
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Series 94/Type 57 PVC/PP/EPDM 2909XXX
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Series 94/Type 57 PVC/PP/FKM 2913XXX
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Size Range: 1/2" - 4"
Consists of: Series
79 Glass Filled Polyamide Air to Air (Double Acting)
pneumatic actuator, factory mount and test to ½” – 2"
combo or 2-1/2" – 4" Socket T-21 ball valve.
Part Numbers:
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Series 79 (Air-Air) /Type 21 PVC/EPDM 2904XXX
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Series 79 (Air-Air) /Type 21 PVC/FKM 2908XXX
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Size Range: 1/2" - 4"
Consists of: Series
79 Glass Filled Polyamide Air to Spring (Single Acting)
pneumatic actuator FAILSAFE CLOSED, factory mount and
test to ½” – 2" combo or 2-1/2" – 4" Socket T-21 ball
valve.
Part Numbers:
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Series 79 (Air-Spring) /Type 21 PVC/EPDM 2903XXX
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Series 79 (Air-Spring) /Type 21 PVC/FKM
2907XXX
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Size Range: 1-1/2" - 8"
Consists of: Series
79 Glass Filled Polyamide Air to Air (Double Acting)
pneumatic actuator 1-1/2" – 6", Aluminum actuator size
8", factory mount and test to T-57 Butterfly valve.
Part Numbers:
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Series 79 (Air-Air) /Type 57 PVC/PP/EPDM 2912XXX
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Series 79 (Air-Air) /Type 57 PVC/PP/FKM
2916XXX
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Size Range: 1-1/2" - 8"
Consists of:
Series 79 Glass Filled Polyamide Air to Spring (Single
Acting) pneumatic actuator 1-1/2" – 4", Aluminum
actuator 6" - 8" FAILSAFE CLOSED, factory mount and test
to T-57 Butterfly valve.
Part Numbers:
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Series 79 (Air-Spring) /Type 57 PVC/PP/EPDM
2911XXX
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Series 79 (Air-Spring) /Type 57 PVC/PP/FKM
2915XXX
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Thermoplastic Compact Globe Control Valves |
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Sizes:1/2"
- 2"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
Flanged
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Stem Seals:
PTFE, Bellows
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Valve Seals:
EPDM, FKM and PTFE encapsulated FKM
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Flow Characteristics:
Liner or equal percentage
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Rangeability:
1:50
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ELECTRIC VALVE ACTUATION |
Series 83 Compact Electric Actuator
Power
Point Presentation |
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Motor type: Unidirectional,
single phase
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RoHS compliant
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Size: A83 1/2" - 2" valves
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Torque: 120 in-lbs
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Voltage: 120 Vac, 50/60 Hz
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Amp draw: 2.1 amps
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Temperature: Ambient - 150 °F
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Switches: One single pole, double throw (15 amp rating)
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Corrosion/weatherproof: NEMA 4X
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Series 87 Spring Return Electric Actuator |
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Size:
E87, F87
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Torque:
5,000-10,000 in/lbs
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Voltage:
120 VAC 1Ph 50/60 Hz
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Amp Draw:
E87 1.7, F87 2.2
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Conduit Entry:
Two 3/4" FNPT
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Max Ambient Temperature:
150ºF
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Cycle Time per 90º :
E87, F87: 30 seconds
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 Series
92 Quarter Turn Electric Actuator
Power Point Presentation |
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Size:
S92, A92, B92 and C92
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Torque:
400-2000 in/lbs
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Voltage:
120 VAC 1Ph 50/60 Hz
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Amp Draw:
S92, B92 .5A, A92 .8A, C92 1.0A
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Conduit Entry:
Two 1/2" NPT
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Max Ambient Temperature:
150ºF
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Switches:
Two single pole, double throw (2SPDT) 15 amp rated
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Cycle Time per 90º:
S92, A92: 10 seconds; B92, C92: 25 seconds
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Series 94 Electric Actuator
Power Point Presentation |
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Size:
A94, B94
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Torque:
150-300 in/lbs
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Voltage:
120 VAC 1Ph 50/60 Hz
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Amp Draw:
A94 .5A, B94 .8A
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Conduit Entry:
Two 1/2" NPT
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Max Ambient Temperature:
150ºF
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Switches:
Two single pole, double throw (2SPDT) 15 amp rated
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Cycle Time per 90º:
A94, B94: 5 seconds
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Thermoplastic Compact Globe Control Valves |
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Sizes:1/2"
- 2"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
Flanged
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Stem Seals:
PTFE, Bellows
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Valve Seals:
EPDM, FKM and PTFE encapsulated FKM
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Flow Characteristics:
Liner or equal percentage
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Rangeability:
1:50
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Electric Thermoplastic Control Globe Valve |
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Sizes:1/2"
- 4"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
Flanged (ANSI)
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Stem Seal:
PTFE Bellows
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Valve Seal:
FKM, EPDM and PTFE encapsulated FKM
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Flow Characteristics:
Linear or equal percentage
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Rangeability:
1: 50 for 1/2" - 3"; 1: 30 for 4"
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Features
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Visual light indication
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NEMA 4X enclosure constructed of fiberglass polyester
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Stainless steel trim
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Captive cover gasket
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Captive cover screws
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Two position selector switch (open and close)
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Three position selector switch (hand, off or auto)
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40ºF - 266ºF temperature range
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Can be used with any electric actuator (must specify before
placing order)
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PNEUMATIC VALVE ACTUATION |
316 Stainless Steel Pneumatic Actuator |
Asahi/America's Series 79 pneumatic actuators, for quarter turn
ball and butterfly valves, provide accurate and dependable
control, especially in corrosive applications.
The units are
compact, yet extremely durable and available in output torques
from 60 to 17,000 inch-pounds based on an 80-psi air supply.
Three standard actuator materials are offered: glass reinforced
polyamide, cataphoresis and rilsan coated cast aluminum alloy,
and 316 stainless steel; all of which incorporate ISO and NAMUR
mounting configurations for simple installation of accessories.
These material choices provide excellent protection from adverse
environments and corrosive process materials.
Two
versions of this actuator are offered: single acting (air to
spring or "failsafe") and double acting (air to air). Both
versions utilize a double piston, double rack and pinion design.
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Glass Reinforced Polyamide Pneumatic Actuator |
Solenoid Valve with Pneumatic Actuator |
The solenoid
valve used for our pneumatic actuators is a four-way, on/off,
electrically controlled valve. An electrical signal to the
solenoid's coil switches the compressed air supply to the
actuator cavities as follows: The solenoid valve is used with
the actuator, and simultaneously pressurizes port A while
exhausting the end cap cavities through port B, or vice versa.
The solenoids are furnished with mufflers and speed controls.
The muffler reduces the sound of the exhausting air, and the
speed control determines the cycle time of the actuator.
The speed
controls are manually set needle valves that can be adjusted.
The cycle time can be slowed by restricting the flow of the
exhausting air, thus maintaining back pressure on the opposite
side of the pressured actuator cavity.
Solenoids
are available in NEMA 4X and NEMA 7 ratings, and in all
voltages. The 115 Vac model has a 6.2 watt coil. Upon electrical
failure, actuators with single-coil solenoids will return to the
de-energized position. This position can be either actuator
position depending upon how the plumbing is connected from the
solenoid block to the air connection of the actuator, port A or
port B.
Solenoids
can be either close-coupled to the actuator (as shown), or they
can be remotely installed, always considering that pneumatic air
looses pressure over distance.
During the
absence of electric power, the actuator can be cycled by
operating the manual override on the solenoid, providing that
supply air is still available.
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180 Degree Pneumatic Actuator for Multiport Valves |
The 180º Actuator is for a 3-way or multiport
valve, diverting flow from left port to right port and is
available with an optional center-off position. This actuator is
offered in cataphoresis and rilsan coated aluminum (inside and
outside) with a steel rack and SS pinion. Mounting dimensions
are the same as our standard pneumatic actuators (see page 130
of Catalog for mounting details), output torques are different. |
High Temperature Pneumatic Actuator |
The HT Series Pneumatic Actuator has been
specifically designed for valves that are installed on or close
to furnaces, boilers, kilns, reactor vessels; or valves handling
thermal fluids in heat exchangers, thermal transfer equipment,
process vessels, etc. Typically the valves are insulated
however, conductive and radiant heat can increase the
temperature around the actuator to levels higher than
recommended for our standard pneumatic actuator (195ºF).
With this in mind, the HT Series Actuator was developed.
Dimensions and operation are the same as our standard Series 79
Pneumatic Actuators however; the materials of construction have
been re-engineered to allow for temperatures up to 450ºF.
Externals:
The body and end caps are die-cast aluminum alloy specially
treated to prevent deformation at high temperatures, and fully
jacketed in Xylan®.
Internals:
The shaft and pinion are 303 SS, the pistons are bichromated
steel with graphite-filled PTFE piston guides, and FKM (VITON)
O-rings. Spring return models have SS concentric spring sets. |
Pneumatic Thermoplastic Control Globe Valve
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Sizes:1/2"
- 4"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
Flanged (ANSI)
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Stem Seal:
PTFE Bellows
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Valve Seal:
FKM,, EPDM and PTFE encapsulated FKM
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Flow Characteristics:
Linear or equal percentage
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Rangeability:
1: 50 for 1/2" - 3"; 1: 30 for 4"
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CORROSION RESISTANT
THERMOPLASTIC VALVES |
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BALL VALVES
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Type 21 Ball Valves
Type 21 Power Point |
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Sizes:
½" – 6"
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Models:
PVC & CPVC: socket, threaded and flanged (ANSI)
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PP & PVDF:
IPS and metric (DIN) socket, threaded, butt and flanged
(ANSI)
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Bodies:
PVC, CPVC, PP and PVDF
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Seats:
PTFE backed with EPDM or FKM
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Seals:
EPDM or FKM or AFLAS®‡
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Omni Ball Valves
Omni Power Point |
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Sizes:
3/8" - 3"
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Models:
Socket and Threaded
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Bodies:
PVC, CPVC
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Seats:
PTFE backed with EPDM
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Seals:
EPDM
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Multiport Valves
Multiport Power Point |
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Sizes:
½" – 6"
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Models:
PVC & CPVC: Socket, Threaded and Flanged (ANSI)
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Bodies:
PVC, CPVC, PP and PVDF
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Seats:
PTFE backed with EPDM or FKM
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Seals:
EPDM or FKM or AFLAS®‡
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Labcock Valves
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Sizes:
1/4"
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Bodies:
PVC
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Seats:
EPDM
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Seals:
EPDM
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Models:
o
Male Thread x Male Thread
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Male Thread x Hose (ID 3/8")
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Male Thread x Female Thread
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Hose x Hose / Male Thread x Hose
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Female Thread x Female Thread
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Male Thread x Elbow (OD .63"
o
New 90º Labcock®
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BUTTERFLY VALVES |
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Type 55 Butterfly Valve |
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Sizes:
2" - 10"
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Models:
Wafer style
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Operators:
Lever: 2" - 5"
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Gears:
2" - 10"
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Bodies:
Epoxy powder coated ductile cast iron
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Discs:
PTFE
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Seats: PTFE
backed with Neoprene®
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Seals:
PTFE backed with Neoprene®
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Stems:
Stainless steel 304
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Type 57 Lever and Gear Butterfly Valve |
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Sizes:
Lever: 1-1/2" – 8"
Gear:
8" - 14"
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Models:
Wafer Style
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Operators:
Lever and gear
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Bodies:
PVC, PP and PVDF
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Discs:
PVC, PP and PCDF
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Seats:
EPDM or FKM and Nitrile®
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Seals:
EPDM or FKM and Nitrile®
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Stems:403
and 316 stainless steel, titanium, Hastelloy C®
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Type 75 Butterfly Valve |
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Sizes:
18" - 24"
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Models:
Wafer style
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Bodies:
PP and PVDF
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Discs:
PP and PVDF
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Seats:
EPDM or FKM. Also: Nitrile, butyl, Hypalon®†, and Neoprene®†
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Seals:
EPDM or FKM. Also: Nitrile, butyl, Hypalon®†, and Neoprene®†
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Stems:
403 and 316 stainless steel, titanium, Hastelloy C®‡,etc.
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PVC Damper Butterfly Valve |
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Sizes:
1 1/2" - 24"
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Models:
Wafer style
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Operator Lever:
1 1/2" - 8"
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Bodies: PVDF
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Disc: PVDF
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Seals: PTFE
(V - packing)
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Stem:
Titanium
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Pool Pro Butterfly Valve |
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Sizes:
1 1/2" - 12"
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Models:
Wafer style
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Operators:
Lever and gear
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Bodies:
PVC
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Discs:
PVC
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Seats:
EPDM
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Seals:
EPDM
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Stems:
316 stainless steel
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PDCPD Large Diameter Butterfly Valve
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Sizes:
28" - 40"
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Models:
Wafer style
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Bodies:
PDCPD
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Discs:
PDCPD
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Seats:
EPDM, FKM
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Stems:
Stainless steel
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High Pressure Butterfly Valve |
Pressures: 110 psi at 70F
Size Range: 16” – 24”
Bodies: PDCPD
Discs: PP or PVDF
Seats & Seals: EPDM, Nitrile and FKM
Operators: Plasgear™ (16”) Epoxy Coated Cast Iron Gear (18” –
24”)
Stems: 403 SS (Standard)
316 SS, Titanium, Hastelloy-C® - Optional
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DIAPHRAGM VALVES
Power Point |
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Type 14 Flanged Diaphragm Valves |
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Sizes:
1/2" - 4"
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Body Materials:
PVC, CPVC, PP and PVDF
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Bonnet Materials:
PVC, PP, PPG and PVDF
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Diaphragms:
EPDM and PTFE
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Also available in other materials such as nitrile and FKM
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Type 14 True Union Diaphragm Valves |
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Sizes:
1/2" - 2"
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Body Materials:
PVC, CPVC, PP and PVDF
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Bonnet Materials:
PVC, PP, PPG and PVDF
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Ed Connectors:
PVC, CPVC: IPS Soc. or Thr'd PP, PVDF: IPS &
Metric(DIN)Socket, Threaded, Butt
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Diaphragms:
EPDM and PTFE
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Also available in other materials such as nitrile and FKM
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Type 15 Diaphragm Valves |
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Sizes:
5" - 6"
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Body Materials:
PVC, PP and PVDF
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Bonnet Materials:
PVC, PP, PPG and PVDF
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Diaphragms:
EPDM and PTFE
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Also available in other materials such as nitrile and FKM
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Air Driven Diaphragm Valve |
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Type G Diaphragm Valve
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Sizes:
8" -10"
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Body Materials:
PVC, PP and PVDF
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Bonnet Materials:
PVC, PP, PPG and PVDF
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Model:
Flanged (ANSI)
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Diaphragms:
EPDM and PTFE
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Also available in materials such as nitrile and FKM
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Brine and Electrolysis Specialized Diaphragm Valve |
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CHECK VALVES
Power Point |
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Swing Check Valve |
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Sizes:
3/4" - 8"
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Models:
Flanged (ANSI) connection only
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Bodies:
HI-PVC, PP and PVDF
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Seats:
EPDM, FKM, PTFE
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Seal:
EPDM, FKM, PTFE
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True Union Ball Check Valves
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Sizes:
True Union: ½" - 2"; Single Union: 3" - 4"
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Models:
Socket, threaded, flanged (ANSI), butt end
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Bodies:
PVC, CPVC, PP and PVDF
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Seats:
EPDM, FKM, PTFE
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Seals:
EPDM, FKM, PTFE
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Option:
Foot valve
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Single Union Foot Ball Check Valves |
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GLOBE VALVES
Power Point
Cv Data & sizing Chart |
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Thermoplastic Compact Globe Control Valves |
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Sizes:1/2"
- 2"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
Flanged
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Stem Seals:
PTFE, Bellows
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Valve Seals:
EPDM, FKM and PTFE encapsulated FKM
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Flow Characteristics:
Liner or equal percentage
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Rangeability:
1:50
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Manual Globe Control Valves |
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Sizes:
1/2" - 4"
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Bodies:
PVC and PP
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Models: Flanged
ANSI 1/2" - 4"*; Socket PVC 1/2" - 2", PP** 1/2" - 1";
Thread PVC 1/2" - 2", PP 1/2" - 1"
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Plug:
PP
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Seals:
EPDM or FKM
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Electric Thermoplastic Control Globe Valve |
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Sizes:1/2"
- 4"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
Flanged (ANSI)
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Stem Seal:
PTFE Bellows
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Valve Seal:
FKM, EPDM and PTFE encapsulated FKM
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Flow Characteristics:
Linear or equal percentage
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Rangeability:
1: 50 for 1/2" - 3"; 1: 30 for 4"
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Pneumatic Thermoplastic Control Globe Valve |
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Sizes:1/2"
- 4"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
Flanged (ANSI)
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Stem Seal:
PTFE Bellows
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Valve Seal:
FKM,, EPDM and PTFE encapsulated FKM
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Flow Characteristics:
Linear or equal percentage
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Rangeability:
1: 50 for 1/2" - 3"; 1: 30 for 4"
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GATE VALVES
Power Point |
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Manual Gate Valves |
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Sizes:
1 1/2" - 14"
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Body:
High impact PVC
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Model:
Flanged (ANSI)
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Type/Sizes: "P" Type:
PP, 1 1/2" - 14"
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Seals:
EPDM, FKM (optional)
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Pressure Relief Valves |
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Type A Thermoplastic Pressure Relief Valves |
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Sizes:
1/2" - 2"
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Materials:
PVC and PP
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Models:
o
Threaded PVC 1/2" - 2"
o
Threaded PP 1/2" - 1"
o
Flanged PVC 1/2" - 2"
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Seals:
PP 1/2" - 2" EPDM, FKM
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Max Line Pressure:
o
PVC 110 psi
o
PP 85 psi
o
PVC 5 - 100 psi
o
PP 5 - 75 psi
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Type E Thermoplastic Pressure Relief Valves |
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Sizes:
1/2" - 1 1/4"
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Materials:
PVC, PP, PVDF and PTFE
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Model:
o
Threaded 1/2" - 1 1/4" PVC; 1/2" - 1" PP
o
Flanged 1/2" - 1" PP; 1/2" - 1 1/4" PVC, PVDF and PTFE
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Seals:
EPDM and FKM
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Max Line Pressure:
90 psi
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Max Temperature:
o
PVC 32-140º F
o
PP -5-175ºF
o
PVDF -40-266º F
o
PTFE -5- 284ºF
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CONSTANT FLOW VALVES
Power Point |
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Constant Flow Valves |
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Sizes:
PVC: 1/2", 3/4", 1", 2", 3", 4"
CPVC: 1" and 2"
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Body:
PVC, CPVC 1" and 2"
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Bonnet:
PVC, CPVC 1" and 2"
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Models:
Flanged ANSI
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Seals:
EPDM
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Springs:
Stainless steel 304 with ETFE coating
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SIGHT GLASS ISOLATION VALVES |
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Sight Glass Isolation Valves |
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Sizes:
3/4" - 1"
-
Bodies:
PVC and PP
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Models:
Flanged ANSI
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Diaphragms:
EPDM, FKM and others
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Seals:
EPDM, FKM and others
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SEDIMENT STRAINERS
Power Point |
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Sediment Strainers |
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Sizes:
1/2" - 4"
-
Models:
Socket, threaded and flanged (ANSI)
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Body:
PVC
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Screens:
Standard: 20 mesh PVC
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Optional:
o
PVC: 30 and 40 mesh
o
Stainless steel: 20, 40 and 60 mesh
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